FIND OUT YOUR FLEET
MAINTENANCE STRATEGY

WE ARE READY, WHEN YOU ARE.

Preventive scheduled maintenance to ensure fleet availability

We provide a rapid response to day-to-day issues and incorporate corrective maintenance into our interventions, adjusting and rescheduling milestones according to the requirements of each project.

BACK TO MAINTENANCE

IM1

IM2

IM3

IM4

WOH

10Y

12Y

15Y

2WOH

20Y

Basic Inspection & Servicing

Routine inspection after delivery or entry into service to ensure operational readiness and detect early degradation.

30 days

12500 km

SCOPE

Visual inspection of key systems
Fluid top-ups (oil. coolant. sand)
Functional checks
Minor adjustments

Light maintenance

For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

Inspection Maintenance Level 1

Basic routine preventive inspection focused on wear components and safety assurance.

3.6 months

45000 km

SCOPE

Brake inspection
Door operation check
HVAC functional check
Safety systems verification

Light maintenance

For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

PARTIAL DISASSEMBLY Partial

1-Year Inspection

Annual preventive maintenance. Detailed. in-depth inspection to assess condition and plan corrective actions.

1 year

150000 km

SCOPE

Detailed mechanical inspection
Electrical testing
Diagnostic downloads
Component condition assessment

Light maintenance

For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

PARTIAL DISASSEMBLY Partial

Inspection Maintenance Level 2

Intermediate inspection. more detailed than IM1. Preventive oil replacement to ensure gearbox performance and durability.

1.2 years

180000 km

SCOPE

Oil draining and refill
Leak inspection
Gearbox condition check & oil replacement

Light maintenance

For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

PARTIAL DISASSEMBLY Partial

2-Year Inspection

Biennial maintenance with extended inspection including deeper component verification.

2 years

300000 km

SCOPE

Bogie inspection
Brake system checks
Electrical cabinet inspection
Structural checks

Light maintenance Medium maintenance

For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

PARTIAL DISASSEMBLY Partial

Inspection Maintenance Level 3

Advanced inspection with partial disassembly. Maintain air system efficiency and reliability.

2.4 years

360000 km

SCOPE

Replacement of compressor filters
Air system inspection
Functional test

Medium maintenance

For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

DISASSEMBLY Yes

Inspection Maintenance Level 4

Major periodic inspection. Overhaul of core running systems (running gear and axle) to ensure safety and performance.

4.8 years

720000 km

SCOPE

Guidance system overhaul
Motor and trailer bogie overhaul
Structural inspection

Heavy maintenance Medium maintenance

For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

DISASSEMBLY Yes

8-Year Overhaul

Comprehensive overhaul of main onboard systems; electrical and pneumatic.

8 years

1200000 km

SCOPE

Main transformer overhaul
compressor overhaul
Air dryer servicing
Auxiliary cabinet overhaul
Safety valve checks
Wheel flange lubrication systems

Heavy maintenance

For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

DISASSEMBLY Yes

Wheelset Overhaul

Restore wheel profile and axle condition.

8 years

1200000 km

SCOPE

Wheel replacement

Axle inspection

Bearing Replacement

NDT testing

Heavy maintenance

For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

DISASSEMBLY Yes

Revision. Major overhaul of systems and components.

Full bogie overhaul restoring structural and functional integrity.

9.6 years

1440000 km

SCOPE

Frame overhaul
Suspension components
Traction motor overhaul
Brake rigging
Electrical & pneumatic installations
Third rail/pantograph collection equipment

Heavy maintenance

For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

DISASSEMBLY Yes

10-Year Overhaul (life-cycle major maintenance)

Ensure braking and roof-mounted systems reliability.

10 years

1500000 km

SCOPE

Brake system overhaul
Pantograph service
Circuit breaker inspection
Couplers overhaul (automatic & semi-permanent)
Intercommunication systems

Heavy maintenance

For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

DISASSEMBLY Yes

12-Year Overhaul (extended heavy maintenance cycle)

Renewal of critical auxiliary systems affecting comfort and safety.

12 years

1800000 km

SCOPE

HVAC systems (saloon & cab)
Battery charger
WC module overhaul
Mirrors and auxiliary converters
Pantograph lowering system

Heavy maintenance

For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

DISASSEMBLY Yes

15-Year Overhaul (deep refurbishment or mid-life overhaul)

Refurbishment of passenger and driver environments; interior and driver desk overhaul.

15 years

2250000 km

SCOPE

PRM ramp overhaulDriver desk refurbishmentInterior doorsCab exterior doorsSteps and radiators

Heavy maintenance

For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

DISASSEMBLY Yes

Second Wheelset Overhaul

Second lifecycle overhaul of wheelsets.

16 years

2400000 km

SCOPE

Full wheelset overhaulBearing replacementAxle inspection

Heavy maintenance

For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

DISASSEMBLY Yes

Second Revision (second major overhaul cycle)

Deep overhaul of supporting systems.

19.2 years

2880000 km

SCOPE

Flange lubrication systemsACR equipment fansAuxiliary converter ventilation

Heavy maintenance

For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

PARTIAL DISASSEMBLY Partial

20-Year Overhaul (life extension / full refurbishment)

Overhaul of braking control interface for reliability.

20 years

3000000 km

SCOPE

Direct brake control panel overhaul
Functional calibration
Safety checks

Heavy maintenance

For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

DISASSEMBLY Yes

Fourth Revision (multiple overhaul cycle)

Long-term overhaul of main high-voltage protection system.

38.4 years

5760000 km

SCOPE

Main circuit breaker overhaul
Electrical testing
Replacement of wear components

Heavy maintenance

For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

FIND OUT YOUR FLEET MAINTENANCE STRATEGY

southWE ARE READY, WHEN YOU ARE.

Preventive scheduled maintenance to ensure fleet availability

Basic Inspection & Servicing

30 days

12500 km

SCOPE

Visual inspection of key systemsFluid top-ups (oil. coolant. sand)Functional checksMinor adjustments

Inspection Maintenance Level 1

3.6 months

45000 km

SCOPE

Brake inspectionDoor operation checkHVAC functional checkSafety systems verification

1-Year Inspection

1 year

150000 km

SCOPE

Detailed mechanical inspectionElectrical testingDiagnostic downloadsComponent condition assessment

Inspection Maintenance Level 2

1.2 years

180000 km

SCOPE

Oil draining and refillLeak inspectionGearbox condition check & oil replacement

2-Year Inspection

2 years

300000 km

SCOPE

Bogie inspectionBrake system checksElectrical cabinet inspectionStructural checks

Inspection Maintenance Level 3

2.4 years

360000 km

SCOPE

Replacement of compressor filtersAir system inspectionFunctional test

Inspection Maintenance Level 4

4.8 years

720000 km

SCOPE

Guidance system overhaulMotor and trailer bogie overhaulStructural inspection

8-Year Overhaul

8 years

1200000 km

SCOPE

Main transformer overhaulcompressor overhaulAir dryer servicingAuxiliary cabinet overhaulSafety valve checksWheel flange lubrication systems

Wheelset Overhaul

8 years

1200000 km

SCOPE

Wheel replacement Axle inspection Bearing Replacement NDT testing

Revision. Major overhaul of systems and components.

9.6 years

1440000 km

SCOPE

Frame overhaulSuspension componentsTraction motor overhaulBrake riggingElectrical & pneumatic installationsThird rail/pantograph collection equipment

10-Year Overhaul (life-cycle major maintenance)

10 years

1500000 km

SCOPE

Brake system overhaulPantograph serviceCircuit breaker inspectionCouplers overhaul (automatic & semi-permanent)Intercommunication systems

12-Year Overhaul (extended heavy maintenance cycle)

12 years

1800000 km

SCOPE

HVAC systems (saloon & cab)Battery chargerWC module overhaulMirrors and auxiliary convertersPantograph lowering system

15-Year Overhaul (deep refurbishment or mid-life overhaul)

15 years

2250000 km

SCOPE

PRM ramp overhaulDriver desk refurbishmentInterior doorsCab exterior doorsSteps and radiators

Second Wheelset Overhaul

16 years

2400000 km

SCOPE

Full wheelset overhaulBearing replacementAxle inspection

Second Revision (second major overhaul cycle)

19.2 years

2880000 km

SCOPE

Flange lubrication systemsACR equipment fansAuxiliary converter ventilation

20-Year Overhaul (life extension / full refurbishment)

20 years

FIND OUT YOUR FLEET
MAINTENANCE STRATEGY

WE ARE READY, WHEN YOU ARE.

Visual inspection of key systems
Fluid top-ups (oil. coolant. sand)
Functional checks
Minor adjustments

Brake inspection
Door operation check
HVAC functional check
Safety systems verification

Detailed mechanical inspection
Electrical testing
Diagnostic downloads
Component condition assessment

Oil draining and refill
Leak inspection
Gearbox condition check & oil replacement

Bogie inspection
Brake system checks
Electrical cabinet inspection
Structural checks

Replacement of compressor filters
Air system inspection
Functional test

Guidance system overhaul
Motor and trailer bogie overhaul
Structural inspection

Main transformer overhaul
compressor overhaul
Air dryer servicing
Auxiliary cabinet overhaul
Safety valve checks
Wheel flange lubrication systems

Wheel replacement

Axle inspection

Bearing Replacement

NDT testing

Frame overhaul
Suspension components
Traction motor overhaul
Brake rigging
Electrical & pneumatic installations
Third rail/pantograph collection equipment

Brake system overhaul
Pantograph service
Circuit breaker inspection
Couplers overhaul (automatic & semi-permanent)
Intercommunication systems

HVAC systems (saloon & cab)
Battery charger
WC module overhaul
Mirrors and auxiliary converters
Pantograph lowering system

Direct brake control panel overhaul
Functional calibration
Safety checks

Main circuit breaker overhaul
Electrical testing
Replacement of wear components

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