FIND OUT YOUR FLEET
MAINTENANCE STRATEGY

southWE ARE READY, WHEN YOU ARE.

Preventive scheduled maintenance to ensure fleet availability

We provide a rapid response to day-to-day issues and incorporate corrective maintenance into our interventions, adjusting and rescheduling milestones according to the requirements of each project.

Initial Service

Entry Into Service inspection. High-frequency servicing to maintain availability and prevent minor faults escalation.

15 days

2917 km

SCOPE
  • Fluid top-ups (sand, oil, coolant)
  • Visual quick checks-
  • Minor adjustments
Light maintenance
For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

Basic Inspection

Condition assessment at start. Standard inspection to verify operational condition of key systems.

30 days

5833 km

SCOPE
  • Visual inspection
  • Brake check
  • Door functionality
  • Lighting and basic systems check
Light maintenance
For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.

Preventive Maintenance Level 0

Preventive inspection focused on reliability and early detection of wear. Very basic routine checks, frequent.

90 days

17500 km

SCOPE
  • Brake system inspection
  • HVAC functional check
  • Electrical system checks
  • Safety verification
Light maintenance
For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.
PARTIAL DISASSEMBLY Partial

Second Level P0 cycle

Repeat of basic preventive maintenance. Lubrication renewal to reduce wear and extend component life.

180 days

35000 km

SCOPE
  • Oil replacement
  • Leak inspection
  • Lubrication checks
Light maintenance
For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.
PARTIAL DISASSEMBLY Partial

1-Year Inspection

Annual maintenance. Comprehensive detailed inspection assessing system condition and performance.

1 year

70000 km

SCOPE
  • Mechanical systems inspection
  • Electrical testing
  • Diagnostics
  • Structural assessment
Light maintenance
For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.
PARTIAL DISASSEMBLY Partial

2-Year Inspection

Extended preventive inspection with deeper system checks and wear evaluation.

2 years

140000 km

SCOPE
  • Bogie inspection
  • Brake and suspension systems
  • Electrical cabinets
  • Structural integrity checks
Light maintenance Medium maintenance
For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.
PARTIAL DISASSEMBLY Partial

Second P1 Maintenance

Intermediate preventive work, more detailed than P0. Replacement of gearbox oil to ensure proper lubrication and reliability.

2.1 years

150000 km

SCOPE
  • Gearbox oil change
  • Seal inspection
  • Functional testing
Medium maintenance
For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.
PARTIAL DISASSEMBLY Partial

Preventive Maintenance Level 2

Advanced checks, partial disassembly. Overhaul of sanding and traction transmission auxiliary systems.

4.3 years

300000 km

SCOPE
  • Sanding system panel overhaul
  • Elastic coupling inspection/replacement
  • Functional testing
Medium maintenance
For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.
DISASSEMBLY Yes

8-Year Overhaul

Major scheduled intervention. Full overhaul to ensure pneumatic system reliability.

8 years

560000 km

SCOPE
  • Compressor overhaul
  • Internal component replacement
  • Performance testing
Heavy maintenance
For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.
DISASSEMBLY Yes

Preventive Maintenance Level 3

Deep maintenance intervention. Comprehensive overhaul of key mechanical, pneumatic and braking systems.

8.6 years

600000 km

SCOPE
  • Blower overhaul
  • Pantograph control panel
  • Condensate separator
  • Brake system components
  • ACR collection system
  • Safety valves
  • Brake discs
  • Axle box bearings
  • Drag and reaction rods
Heavy maintenance Medium maintenance
For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.
DISASSEMBLY Yes

10-Year Overhaul

Major life-cycle overhaul of safety components; braking and roof-mounted equipment.

10 years

700000 km

SCOPE
  • Brake system overhaul
  • Pantograph overhaul
  • Disconnector
  • Automatic and semi-permanent couplers
  • Compressor overhaul
Heavy maintenance
For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.
DISASSEMBLY Yes

12-Year Overhaul

Extended heavy maintenance. Renewal of key auxiliary electrical and control systems.

12 years

840000 km

SCOPE
  • Pantograph automatic lowering system
  • Rearview mirrors
  • Inverter
  • Battery charger
Heavy maintenance
For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.
DISASSEMBLY Yes

15-Year Overhaul

Mid-Life Overhaul. Refurbishment of passenger comfort and accessibility systems.

15 years

1050000 km

SCOPE
  • PRM ramp overhaul
  • Traction controller
  • Access doors
  • Steps
  • Convector radiators (saloon & cab)
  • HVAC systems
  • Lower articulation overhaul
Heavy maintenance
For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.
DISASSEMBLY Yes

Second P3 cycle

Repeat deep preventive intervention. Full overhaul of running gear and traction equipment.

17.1 years

1200000 km

SCOPE
  • Bogie overhaul (frame, pivot, suspension)
  • Gearbox
  • Sanding system
  • Anti-roll system
  • Pneumatic and electrical systems
  • Traction motor
  • Circuit breaker
  • Auxiliary converter
  • ACR collection equipment
Heavy maintenance
For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.
PARTIAL DISASSEMBLY Partial

20-Year Overhaul

Life extension, full refurbishment. Long-term performance restoration overhaul. Replacement of damping elements to restore dynamic performance.

20 years

1400000 km

SCOPE
  • Removal and replacement of dampers
  • Dynamic testing
  • Inspection of mounting elements
Heavy maintenance
For the first two years under warranty, CAF delivers close, end‑to‑end support across the entire fleet.
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